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| Quality
Control System |
 Rasi
Tex implemented an effective Quality Control System
to create better garments in less time, with greater
creativity, lower costs, and fewer defects. In
the garments industry, nothing is constant except
change. New styles and specifications are routine,
and new production sources are discovered and
changed. New styles are put into production most
often than any other industry. Monitoring quality
is a focus activity at the company. |
| Kaizen
Initiative: |
Kaizen
is a TQM tool that bestows greater empowerment
on individuals within the labour force, thereby
ensuring continuous improvement in quality and
productivity. Rasi Tex has successfully implemented
Kaizen within the company. |
| Quality
Assurance: |
 At
Rasi Tex, quality is a habit. Numerous measures
are implemented to manufacture consistent quality
products. Due care is taken at every stage,
from cotton to final product, to ensure that
all requirements of the customers are met.
Quality
Assurance Team:
Trained
in 'Garment Manufacturing Technology', our QA
Team assures quality in garment manufacturing.
Before a garment is produced there are systems
set down to ensure that the manufacturing process,
once begun, goes on smoothly and without flaws.
The team effectively involves in monitoring
of progress and regularity of quality checks.
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| The
internationally approved 4-point inspection system
is applied to assess the quality of fabrics. Samples
drawn are tested for required characteristics
such as color-fastness, yarn count, shrinkage,
etc. Our QA Team along with Production team has
Pre-Production Meeting and On-line inspections
to ensure Consistency and Compliance to Contracted
specifications. Statistical Process Control is
used to monitor Quality from raw material to finished
product. Inspections are done by statistical sampling
based on standard MIL-STD 105 with AQL-2.5.
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| Cotton: |
Our
expertise in seed breeding and cotton
cultivation by our own farmer network
is the causal factor for consistently
producing high quality yarn. |
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| Bale
management: |
Each
bale is tested for the fibre characteristics
at our HVI lab and BIAS software
is used to choose and arrange the
bales so as to maintain uniform
spinning coefficient in all the
mixing. |
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| Contamination
picking: |
| Manual
picking of all contaminants is carried
out carefully under strict supervision.
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| Contamination
Clearer at Blow Room: |
| The
manually picked cotton is again
screened by LOPTEX contamination
clearer for any remnant contamination. |
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| Process
control: |
| The
quality assurance lab with UT4,
strength tester, twist tester, trash
separator wrap reels, etc., guarantees
parametric process and quality augmentation.
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| Online
monitoring on Autoconers: |
The
data from Autoconers are monitored
at regular intervals to observe and
enhance the process control loop and
prevent any setbacks.
Contamination
clearer in Autoconers:
All Autoconers are fitted with contamination
clearers, which ensures near contamination-free
yarn.
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| UV
lamp checking: |
| Each
cone undergoes a thorough UV check
for shade variation, flower effects
and other defects.
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| Human
Resource Development: |
| Rasi
Tex understands the prominence of
the human role in textile production.
Qualitative training and complementary
environment to bring out the best
of the innate skills in its team gain
top priority.
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